Professional corner
Diagnostic - Investigating complaints and troubleshooting
A. On the vehicle
1. Ride too hard
Cause
- Driver's personal preference or interpretation
- Shock absorber out of specification
- Incorrect shock absorber fitted
- Incorrect spring fitted
Advice
- Have car driver by installer
- Check and replace shock absorbers or springs as necessary
- Drive the car a few kilometers to allow suspension to settle
2. Ride too soft
Cause
- Defective shock absorber
- Driver's personal preference or interpretation
- Worn internal components
- Weak springs
- Incorrect showk absorber fitted
Advice
- Check and replace shock absorbers or springs as necessary
3. Poor roadholding
Cause
- Wheel alignment not checked after shock absorber replacement
- Imbalance caused by mismatched shock absorbers.
Advice
- Always replace shock absorbers in pairs or, ideally, all four
- Always check wheel alignment after replacing shock absorbers.
4. Sagging
Cause
- Broken or fatigued springs
- Wrong shock absorber installed—especially if shock absorbers have different spring seat heights
- Original Nivomat system replaced by conventional shock absorbers without adapter springs
- Seized shock absorber.
Advice
- Replace or add correct springs
- Replace shock absorber if seized.
5. Irregular and increased tyre wear
Cause
- Incorrect tyre pressure
- Incorrect wheel alignment
- Poor or asymmetric braking
- Shock absorber damping too soft
- Worn shock absorbers
- Personal driving style—too aggressive, sporty.
Advice
- Check and adjust tire pressure
- Correct wheel alignment
- Check mileage—shock absorbers may need replacing.
6. Car higher than before
Cause
- Incorrect springs fitted
- Incorrect shock absorbers fitted—e.g. wrong spring seat height
- Seized shock absorber.
Advice
- Replace shock absorbers or springs as necessary.
7. Noise
Cause
- Loose dirt shield
- Worn out mounting parts
- Poorly installed shocks
- Leaking or worn out shock absorbers
- Incorrect mounting parts used
- General suspension or suspension components worn
- Noise sensitive vehicle—especially hatchbacks.
Advice
- Check for correct installation
- Replace shock absorbers and/or mounting parts if necessary
- Check other suspension components.
8. Bad test machine result
Cause
- Results difficult to compare and interpret
- Test influenced by tyre pressure, etc.
Advice
- Shock absorbers can only be properly tested off the car on a dedicated shock absorber tester
- A suspension tester alone cannot determine a shock absorber failure, it can only be an indication.
9. Steering wheel vibration
Cause
- Wheels poorly balanced or aligned
- Unevenly worn brakes or brake disks
- Worn out steering damper
- Poorly fitted shock absorber.
Advice
- Replace worn out parts
- Check shock absorber installation.
B. Off the vehicle
1. Shock absorbers longer or shorter than original units
Cause
- Incorrect choice of shock absorber from catalogue
- Original and replacement shock absorbers can be of different design (aftermarket shocks have standardized lengths).
Advice
- Follow the catalogue recommendation.
2. Mounting parts are different from original
Cause
- In general, original and aftermarket parts are seldom identical; they are always equivalent
- Incorrect catalogue selection
Advice
- If correctly selected from the catalogue, no problem should arise.
3. Bushing quality
Cause
- Incorrect shock absorber mounting
- Bushing worn due to friction caused by loose nut
- Over-tightened nut resulting in a bulging bushing
- Worn out bushing.
Advice
- Replace bushings or shock absorbers if necessary.
4. Oil leakage
Cause
- Shock absorber rod damaged during installation
- Damaged dirt shield
- Shock absorber installed without a dirt shield
- Car driven in a dusty environment
- Worn seal
- Badly welded shock absorber
- Damaged shock absorber tube
- Seal damaged by rusty piston rod.
Advice
5. Stem, loop or piston rod bent or broken
Cause
- Incorrect installation
- Misuse of vehicle (e.g. minor accident, driving over pavement etc.)
- Badly welded stem or loop
- General material fatigue
- Over-tightened piston rod nut.
Advice
6. No gas in Gas-Matic shock absorber
Cause
- Gas leakage (damaged seal)
- Oil leakage in gas shock absorber results in lower gas pressure
- Gas omitted in production.
Advice
7. Dirt shield problems
Cause
- Damage, rust, cracks, tears
- Dirt shield missing
- Belling or rattle noise due to loose dirt shield.
Advice
- Replace dirt shield or shock absorber.
8. Parts missing in package
Cause
Advice
- Order a new parts package
- Cartridges: check Monroe main catalogue to confirm all listed parts are present or missing.
9. Visual errors
Cause
- Production error
- Wrong selection from catalogue.
Advice
- Seek advice from supplier
- Check part number on product.
10. Ride-Leveler leaking
Cause
- Air membrane punctured due to incorrect shock absorber fitting (incorrect use of tools)
- Poor air line connection
- Damage caused by replacement of other vehicle components (e.g. exhaust)
- Defective air gauge.
Advice
- Always carefully read instruction sheet when mounting Ride-Levelers
- Always use the correct tools
- Only finger-tighten air line connectors
- Replace punctured shock absorber.
11. Free stroke
Cause
- Insufficient oil resulting in knocking and poor performance
- Loose piston nut.
Advice
12. Monotube poor performance
Cause
- In general, all causes mentioned before (see above)
- Broken floating piston
- Gas pressure too high resulting in knocking and/or insufficient compression travel.
Advice
13. Rusted shock
Cause
- Length of use
- Atmospheric conditions (acidity)
- Poor quality chrome plating (older shock absorbers).
Advice
14. Bent shock
Cause
- Accident
- Wrong shock absorber
- Poor installation.
Advice
15. Dents on shock absorber body
Cause
- Incorrect treatment of the shock absorber (knocked, dropped)
- Accident
- Stone damage due to driving on bad roads.
Advice
- Treat shock absorbers appropriately
- Replace if functioning improperly.
16. Defective cartridge
Cause
- Poor fitting (no oil in strut, no centering cap, locking ring incorrectly tightened) resulting in marks on shock absorber body and stem.
Advice
- Always pour some oil into the empty strut before inserting the new cartridge
- Always use correct parts (centering cap…) and tighten locking ring securely.
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