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Euro Suspension and shock absorbers
Tenneco
Walker

Professional corner

Diagnostic - Investigating complaints and troubleshooting

A. On the vehicle

1. Ride too hard

Cause

  • Driver's personal preference or interpretation
  • Shock absorber out of specification
  • Incorrect shock absorber fitted
  • Incorrect spring fitted

Advice

  • Have car driver by installer
  • Check and replace shock absorbers or springs as necessary
  • Drive the car a few kilometers to allow suspension to settle

2. Ride too soft

Cause

  • Defective shock absorber
  • Driver's personal preference or interpretation
  • Worn internal components
  • Weak springs
  • Incorrect showk absorber fitted

Advice

  • Check and replace shock absorbers or springs as necessary

3. Poor roadholding

Cause

  • Wheel alignment not checked after shock absorber replacement
  • Imbalance caused by mismatched shock absorbers.

Advice

  • Always replace shock absorbers in pairs or, ideally, all four
  • Always check wheel alignment after replacing shock absorbers.

4. Sagging

Cause

  • Broken or fatigued springs
  • Wrong shock absorber installed—especially if shock absorbers have different spring seat heights
  • Original Nivomat system replaced by conventional shock absorbers without adapter springs
  • Seized shock absorber.

Advice

  • Replace or add correct springs
  • Replace shock absorber if seized.

5. Irregular and increased tyre wear

Cause

  • Incorrect tyre pressure
  • Incorrect wheel alignment
  • Poor or asymmetric braking
  • Shock absorber damping too soft
  • Worn shock absorbers
  • Personal driving style—too aggressive, sporty.

Advice

  • Check and adjust tire pressure
  • Correct wheel alignment
  • Check mileage—shock absorbers may need replacing.

6. Car higher than before

Cause

  • Incorrect springs fitted
  • Incorrect shock absorbers fitted—e.g. wrong spring seat height
  • Seized shock absorber.

Advice

  • Replace shock absorbers or springs as necessary.

7. Noise

Cause

  • Loose dirt shield
  • Worn out mounting parts
  • Poorly installed shocks
  • Leaking or worn out shock absorbers
  • Incorrect mounting parts used
  • General suspension or suspension components worn
  • Noise sensitive vehicle—especially hatchbacks.

Advice

  • Check for correct installation
  • Replace shock absorbers and/or mounting parts if necessary
  • Check other suspension components.

8. Bad test machine result

Cause

  • Results difficult to compare and interpret
  • Test influenced by tyre pressure, etc.

Advice

  • Shock absorbers can only be properly tested off the car on a dedicated shock absorber tester
  • A suspension tester alone cannot determine a shock absorber failure, it can only be an indication.

9. Steering wheel vibration

Cause

  • Wheels poorly balanced or aligned
  • Unevenly worn brakes or brake disks
  • Worn out steering damper
  • Poorly fitted shock absorber.

Advice

  • Replace worn out parts
  • Check shock absorber installation.

B. Off the vehicle

1. Shock absorbers longer or shorter than original units

Cause

  • Incorrect choice of shock absorber from catalogue
  • Original and replacement shock absorbers can be of different design (aftermarket shocks have standardized lengths).

Advice

  • Follow the catalogue recommendation.

2. Mounting parts are different from original

Cause

  • In general, original and aftermarket parts are seldom identical; they are always equivalent
  • Incorrect catalogue selection

Advice

  • If correctly selected from the catalogue, no problem should arise.

3. Bushing quality

Cause

  • Incorrect shock absorber mounting
  • Bushing worn due to friction caused by loose nut
  • Over-tightened nut resulting in a bulging bushing
  • Worn out bushing.

Advice

  • Replace bushings or shock absorbers if necessary.

4. Oil leakage

Cause

  • Shock absorber rod damaged during installation
  • Damaged dirt shield
  • Shock absorber installed without a dirt shield
  • Car driven in a dusty environment
  • Worn seal
  • Badly welded shock absorber
  • Damaged shock absorber tube
  • Seal damaged by rusty piston rod.

Advice

  • Replace shock absorber.

5. Stem, loop or piston rod bent or broken

Cause

  • Incorrect installation
  • Misuse of vehicle (e.g. minor accident, driving over pavement etc.)
  • Badly welded stem or loop
  • General material fatigue
  • Over-tightened piston rod nut.

Advice

  • Replace shock absorber.

6. No gas in Gas-Matic shock absorber

Cause

  • Gas leakage (damaged seal)
  • Oil leakage in gas shock absorber results in lower gas pressure
  • Gas omitted in production.

Advice

  • Replace shock absorber.

7. Dirt shield problems

Cause

  • Damage, rust, cracks, tears
  • Dirt shield missing
  • Belling or rattle noise due to loose dirt shield.

Advice

  • Replace dirt shield or shock absorber.

8. Parts missing in package

Cause

  • Packaging error.

Advice

  • Order a new parts package
  • Cartridges: check Monroe main catalogue to confirm all listed parts are present or missing.

9. Visual errors

Cause

  • Production error
  • Wrong selection from catalogue.

Advice

  • Seek advice from supplier
  • Check part number on product.

10. Ride-Leveler leaking

Cause

  • Air membrane punctured due to incorrect shock absorber fitting (incorrect use of tools)
  • Poor air line connection
  • Damage caused by replacement of other vehicle components (e.g. exhaust)
  • Defective air gauge.

Advice

  • Always carefully read instruction sheet when mounting Ride-Levelers
  • Always use the correct tools
  • Only finger-tighten air line connectors
  • Replace punctured shock absorber.

11. Free stroke

Cause

  • Insufficient oil resulting in knocking and poor performance
  • Loose piston nut.

Advice

  • Replace shock absorber.

12. Monotube poor performance

Cause

  • In general, all causes mentioned before (see above)
  • Broken floating piston
  • Gas pressure too high resulting in knocking and/or insufficient compression travel.

Advice

  • Replace shock absorber.

13. Rusted shock

Cause

  • Length of use
  • Atmospheric conditions (acidity)
  • Poor quality chrome plating (older shock absorbers).

Advice

  • Replace shock absorber.

14. Bent shock

Cause

  • Accident
  • Wrong shock absorber
  • Poor installation.

Advice

  • Replace shock absorber.

15. Dents on shock absorber body

Cause

  • Incorrect treatment of the shock absorber (knocked, dropped)
  • Accident
  • Stone damage due to driving on bad roads.

Advice

  • Treat shock absorbers appropriately
  • Replace if functioning improperly.

16. Defective cartridge

Cause

  • Poor fitting (no oil in strut, no centering cap, locking ring incorrectly tightened) resulting in marks on shock absorber body and stem.

Advice

  • Always pour some oil into the empty strut before inserting the new cartridge
  • Always use correct parts (centering cap…) and tighten locking ring securely.